Established in 1971 as a manufacturer's representation agency, Redwood
Controls is involved in the selection, sales and application of
industrial instrumentation of all types with strong involvement with
flow meters.
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"Original Pumphlo Flowmeter"
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In the early 1980s one of our industrial clients presented a
challenge: Under pressure by the State of California to measure and
report their waste water flow to evaporation ponds they had a problem.
The two waste water pumps were installed below grade in a dry well and
were so close to the sump wall there was no way a flow meter could be
installed in the available space. The remainder of the piping run was
underground to the distant ponds. What to do? The client's process
engineer observed the gradual rise in the wet well as plant sewer
lines drained into it followed by the relatively rapid drop when the
pump turned ON and reasoned that there must be some way to use this
change in displacement volume to report the flow.
Using old fashioned analog function modules (see photo above) and some discrete relay
logic Redwood Controls was able to design and supply a system to solve
this problem which worked very well. It compensated for the inflow
occurring while the pump was ON and best of all involved no piping
revisions and nothing in contact with the waste water. The
installation was purely electrical and primarily involved wiring to
auxiliary pump motor starter contacts.
When microprocessors became common place in the early 1990s this type
of displacement flow meter became a natural application because
monitoring discrete contact closures and performing complex
calculations are what microprocessors do best. The Pumphlo meter as it
exists today is a direct result of the early 1980s work. The Pumphlo
Company was established to manufacturer this flowmeter. Sales and
support are handled through Redwood Controls and selected dealers.